Air separation plants can be set up easily and does not require any specific buildings and involves a short erection time. Power cost is the main operating cost involved in air separation plants and might account for almost two thirds of the total operating costs. Electric motors are used in running the motor and in the heating and cooling processes.
Different Types of Air Separation Processes are used for different applications. Cryogenic separation is based on differences in boiling points of the various gases present in air. Non-cryogenic plants are less energy efficient than cryogenic plants and are more suited for small and medium plants.
Cryogenic air separation processes rely on differences in boiling points to separate and purify products. The basic process was commercialized early in the 20th century. Since then, numerous process configuration variations have emerged, driven by the desire to produce particular gas products and product mixes as efficiently as possible at various required levels of purity and pressure. These process cycles have evolved in parallel with advances in compression machinery, he
The cryogenic air separation plant involves a refrigeration cycle where the gases are cooled to a low distillation temperature. Only pure gases can be used in cryogenic distillation as water and carbon dioxide of air can freeze in the cryogenic equipment. For bulk production, cryogenic processes are the most cost-effective choice and these can produce very pure end products.
PSA Nitrogen plants are called so as these Nitrogen Generators work on Pressure Saving Adsorption commonly known as PSA Technology. The nitrogen I gas is separated from atmospheric air by using carbon molecular service that removes oxygen from air. The compressed air is first passed through the adsorption tower where water oxygen and other gases are adsorbed, leaving behind nitrogen, which is then collected in a surge vessel. This method is effectively used to produce ultra pure Nitrogen gas of 99.9999% purity for commercial purposes. High purity is ensured by using De-Oxo purification. This method is used in a variety of applications including pharmaceuticals, cold rolling, steel industry, metallurgy, fertilizers and electronics rectifier industry.
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